High Pressure Aluminium Die Casting Malaysia
- sales@hidsb.com
- |
- +603 5101 8000
HICOM Diecastings utilises only advanced technology and rigorous quality control systems to deliver complete die casting solutions. From precise emission spectrometry and fully-integrated CNC regulating and monitoring systems to 3D coordinate measuring machines and fluoroscopic X-ray examinations, we take pride in the fact that our leading-edge equipment and value-added processes. These, combined with thorough testing, have played a key role in establishing our reputation as a leading international aluminum die casting solutions provider.
Aluminium die casting is a precise manufacturing method where molten aluminium is injected into a steel mold under high pressure, resulting in intricate metal parts with fine surface finishes. The process begins with designing the die, which consists of two halves with cavities that define the shape of the part. Aluminium alloy ingots are melted in a furnace and then injected into the die cavity. Once injected, the metal solidifies within the die and is subsequently ejected, often undergoing additional finishing processes. Quality control measures ensure that the finished parts meet dimensional accuracy and surface quality standards. This method offers advantages like high production efficiency, the capability to produce complex shapes with tight tolerances, and excellent surface finish, making it a popular choice in industries such as automotive, aerospace, electronics, and consumer goods for manufacturing various components like engine parts, housings, brackets, and heat sinks.
Machining shapes workpieces by removing material to achieve desired shapes, dimensions, and surface finishes. Different types of machining processes cater to various applications and materials. Turning creates cylindrical shapes by rotating a workpiece against a cutting tool. Milling removes material from surfaces using a cutting tool with multiple edges. Drilling forms holes using a rotating drill bit. Grinding achieves precision and fine surface finishes with an abrasive wheel. Broaching removes material linearly using a specialized tool. Electrical Discharge Machining (EDM) erodes material with electrical sparks. Laser Cutting produces precise cuts with minimal waste using a focused laser beam. Each process offers unique advantages and is chosen based on specific requirements and desired outcomes.
The aluminium melting process is vital for aluminium production, starting with refining bauxite ore into alumina and then smelting alumina to extract pure aluminium metal. Alumina production involves refining bauxite ore through the Bayer process. Aluminium smelting occurs by electrolyzing alumina in molten cryolite to produce pure aluminium metal. Melting of aluminium alloys involves further processing pure aluminium by adding elements like silicon or copper. Furnace melting is used to melt aluminium alloys to a molten state for casting into various forms. Casting and forming entail pouring molten aluminium or alloys into shapes or forming them into sheets, plates, etc. Quality control measures ensure that final products meet standards for composition and quality. Recycling is crucial in the aluminium industry, conserving resources and reducing energy consumption.
Deburring aluminium parts using robotic systems involves several steps: fixing the parts securely, programming the robot’s deburring movements, selecting appropriate tools, and executing precise deburring operations. Following deburring, parts are inspected for quality and may undergo additional cleaning or finishing. Safety measures are in place to ensure the protection of operators and the efficient operation of the system. Robotic deburring offers advantages like efficiency, consistency, and cost-effectiveness, making it widely used in industries such as automotive and aerospace.
The assembly process involves several key steps, starting with component preparation, where each part is cleaned, inspected, and prepped for assembly. Next, assembly lines are set up with the necessary tools and equipment, ensuring smooth workflow. Sequence planning follows, organizing the order of component assembly for efficiency. Then, components are installed according to the planned sequence, with tasks like fastening or welding performed. Products undergo rigorous testing and inspection to ensure quality and functionality. Subassemblies may be integrated to streamline the process. Final adjustments are made to ensure proper fit and function. Finished products are packaged and prepared for shipping, with labeling and documentation included. Quality control measures are implemented throughout to maintain high standards. Continuous improvement efforts aim to enhance efficiency and quality over time.
Quality in manufacturing ensures products meet customer needs and standards, covering areas like performance and safety. Clear product specifications are crucial for quality. Using high-quality materials and reliable suppliers maintains product consistency. Efficient manufacturing processes and strict quality control prevent defects. Regular monitoring and inspection during production catch and address defects early. Skilled and trained employees uphold quality standards. Customer feedback guides improvements and product evolution. Adhering to industry standards like ISO 9001 demonstrates commitment to quality. Continuous evaluation and optimization prevent defects and enhance quality. Prioritizing quality builds trust with customers, ensuring long-term success.
HICOM Diecastings provide high advanced facilities and rigorous Quality Control Systems in providing customers complete die cast solutions. From precise emission spectrometry and fully-integrated CNC regulating and monitoring systems to 3D coordinate measuring machines and fluoroscopic X-ray examinations, we take pride in the fact that our leading-edge equipment and value-added processes and testing have played a key role in cementing our reputation as a leading international diecastings solutions provider
| DETAILS OF EQUIPMENT | BRAND | ||
|---|---|---|---|
| DIECASTINGS MACHINE 350T | TOSHIBA | ||
| DIECASTINGS MACHINE 400T | BUHLER | ||
| DIECASTINGS MACHINE 420T | BUHLER | ||
| DIECASTINGS MACHINE 500T | YIZUMI | ||
| DIECASTINGS MACHINE 650T | TOSHIBA | ||
| DIECASTINGS MACHINE 670T | UBE | ||
| DIECASTINGS MACHINE 850T | UBE | ||
| DIECASTINGS MACHINE 1250T | TOSHIBA | ||
| DIECASTINGS MACHINE 1900T | IDRA | ||
| LEAP 2000T (READY IN SEPTEMBER 2024) | YIZUMI | ||
| ABB ROBOT | ABB |
| DETAILS OF EQUIPMENT | ||
|---|---|---|
| CNC LATHE – MORI SEIKI | ||
| CNC LATHE – OKUMA | ||
| CNC LATHE – GOODWAY | ||
| CNC – OKUMA | ||
| CNC - FANUC | ||
| CNC - BROTHER | ||
| CNC – MORI SEIKI | ||
| CNC - BORING | ||
| CNC – MOKINO |
| DETAILS OF EQUIPMENT | ||
|---|---|---|
| X-RAY | ||
| HARDNESS TESTER | ||
| COORDINATE MEASURING | ||
| SURFACE ROUGHNESS TESTER | ||
| ROUNDNESS TESTER | ||
| PROFILE PROJECTOR | ||
| THERMAL CAMERA | ||
| SPECTROMETER | ||
| CHIPS & DUST TESTER | ||
| 3D SCANNER | ||
| POLISHING MACHINE |
| DETAILS OF EQUIPMENT | CAPACITY | ||
|---|---|---|---|
| SSM 3.5 | 3.5 T/hr | ||
| TOWER MELTER | 2 T/hr | ||
| CRUCIBLE | 0.5 T/hr | ||
| DAIKI FURNACE | 3 T/hr |
As a leading die casting solutions provider, HICOM Diecastings Sdn. Bhd. aims to provide products of the highest of quality. With a cutting-edge combination of technology, technical know-how and a highly-skilled workforce, we are confident of providing the best solutions to cater to your needs.
HICOM Diecastings Sdn. Bhd.
198501015677 (148133-M)
Lot 16, Jalan Sementa 27/91,
Section 27, 40000 Shah Alam,
Selangor Darul Ehsan,
Malaysia.
